2nd July 2013Time for an overdue Princess update, I think. What with my bandwidth getting exceeded on Photobucket, and then my PC imploding on itself, it's not the easiest thing to sort out. However, I'm borrowing a PC to make this and other posts and have my bandwidth back so we'll see how we go.
Unfortunately, I can't show you the door bottoms after stripping them back and digging out lots of filler as those pictures are stuck in my PC for the time being, but I can show you what it looks like after I've painted them with red oxide of the non-porous variety.
Surprisingly, the majority of the wobbles and bubbles in the paint was down to excessive application of filler and fibreglass, with the exception of the trailing corner of the driver's door, there's a lot of good metal and some good repairs to all four doors. Certainly, they don't need replacing they just need unpicking, cleaning and rebuilding. I'm off to a local fabricator to get a quote on these repairs who is willing to do the work fairly cheaply because I've done most of the prep and don't need him to paint it all when repaired as I can do that myself.
I did get one job done though. Since getting the car, the window regulator in the driver's door has had a couple of stripped teeth and didn't work properly. I finally had enough of it and had a stick welder to hand, this one in fact.
It's actually quite a good welder, but I think the best description I've heard is that "it's like trying to spoon hot butter into a badger's arse". After I'd built up enough good weld to have the rough shape of the teeth I started with masking tape templates to find out what needed building up more or not at all. Someone with more experience could have probably done this much faster, but I was on the whole enjoying the process.
Eventually, I had the rough shape and I used the masking tape on the unused part of the teeth to get a good template, transferred it to my welded patch and used the cutting disc to slot the valleys for the teeth.
Then it was a case of carefully reprofiling all the teeth until it worked again. Now the window goes up and down properly, I think one tooth is slightly wrongly profiled but not by enough to cause any hindrance to the regulator operation. The passenger window has started to show symptoms of stripping a tooth as well so I'll likely have to do that side eventually too.
Biggest problem with updating the blog on the Princess is that nothing is really going wrong to need fixing. I've got rid of handling issues with the suspension being sorted out, the brakes now work properly including the handbrake which is very good indeed. It's like having a totally different car to the one I picked up all those months ago and I've just been enjoying using her every day.
Annoyingly, I did get a parking ticket and while I did try to contest unfortunately the law means I was in the wrong without knowing it, so that's me £35 down on that one which I could do without.
There are some minor issues, it is an old car after all. My fuel guage, since getting the tank up to half full recently, decided that occasionally it should tell me I have no fuel and then be fine again. I'm guessing this is an earth or sender issue but I keep track of how much fuel has been put in and how many miles I should have so I'm not worrying too much. Twice, I've flicked the headlight switch and only had sidelights, but a dab of the brake pedal makes the switch work again. This is probably another earth problem but I can't replicate the fault to be able to reliably trace the issue. Back of the gearbox appears to be leaking a little bit of oil, it looks like the rubber grommet/bush that the lower selector rod goes into has worn. It's a difficult one to trace because everything is just covered in oil under there but I'm not losing a significant quantity to worry about it.
In good news, the clutch release bearing has gone quiet, and while the clutch is heavy it's not worryingly so. At the same time the CRB went quiet, so did the engine and she runs and sounds a lot smoother and quieter. The gearbox makes a healthy and pleasing Austin whine, the exhaust doesn't blow and the engine has that faint sort of chuffling noise that a healthy O series is blessed with. Overall, Princess ownership is a happy, happy thing. Just wish I had more money/better weather to get the cosmetics sorted to match the mechanical side of things.
Finally, the BX has gone due to terminal rot (sad times) and I've replaced it with a 29 year old soft top VW, because that's sensible...
5th July 2013Bodyshops are sometimes quite frustrating with older cars. Since my brother and I had dropped his Rover off at one place - who ended up dicking him around and not doing the work - we visited a few other businesses to see if anyone would take the Princess doors on. The general opinion was that it wasn't worth it and they wouldn't touch it with a curse word stick which did take me by surprise a bit and I was all ready to go back to the DIY plan.
However, we went to see if the guy I'm buying the Golf from was about to organise some extra details for collection day and happened to get talking to the other businesses as said chap was out. One of the bodyshops works with one of the fabricators and after discussing what was needed and showing what I'd dug out of the doors and what needed repairing I finally got someone willing to do the work.
At first, they were unsure I'd be happy with the quote, I think a lot of people still think Princesses are 1990s money and owners don't want to spend the money on them. It was agreed that while only about the bottom 2" of the doors was damaged by rust, the bottom 6" were damaged by previous rust repairs and panel warp so that's what would need replacing. The fabricator on site was willing to make some door bottom skins for the bodyshop to use and they'll rebuild the inner frames and repair the skins on all four doors at £50 a door which I thought was quite reasonable.
I'll have to do the paint and finishing work, but that's good because I'd prefer to see the repair naked so I know what's been done properly. Each door will need to be removed from the car, stripped down and delivered to the bodyshop but that gives me the opportunity to sort things like the worn hinge pin on the driver's door and to get nice fresh paint on each door before they go back on the car.
Additionally, the work I'd already done on the front end was to my favour and the bodyshop guy said he could repair the damage on my front wing and make it look presentable for £120, all in and in primer ready for paint. Bearing in mind a replacement metal wing is usually £150 before fitting and paint I thought that was also very reasonable and was very happy. I didn't get a quote for the front valance, but he thinks it will be able to be straightened out a bit better and I'm guessing that'll be another £120-200 since it does need a fair bit of work to get right.
So £320 for all four doors and the damaged wing, plus paint and materials at about another £50 or so (painting the whole panel, rather than just the repairs) should see things shipshape and add value and extra life to the old girl. Just got to get sorting this Golf out the way first and then I can start sinking money into the Princess properly again.